How To Build An Inexpensive Prototype: A Comprehensive Guide (2024)

Prototyping is strictly making a look-alike or functioning model of your idea. Both the prototype and sell sheet have the same goal: they make it immediately obvious what your product does. The prototype does this functionally, the sell sheet does it with words.

I have made many prototypes out of plastic, metal, wood and fabric. When I made my prototype for my “Zip-It” drain cleaning tool I used the plastic from an old worn-out sled. I knew the material was durable and flexible enough to work. I cut a thin strip and fashioned some barbed teeth. The prototype was simple enough to prove that it worked. Later I made additional ones using long, flexible cable zip ties, and attached a key tag which I had printed “ZIP-IT: Clean your drains in seconds!” I printed a cardboard strip, attached the Zip-It tool, and then put it in shrink wrap.

This was simple and effective enough to show potential licensees what the finished product would look like for product display.

The biggest mistake inventors make is trying to perfect their prototype. They keep working on it and working on it…but they always find something wrong with it, so they change it again.

The worst thing is to show your prototype to somebody. They’ll say “why don’t you do this?” or “why don’t you change that?” That’s really going to slow you down. If you listen to everyone else, you’ll never get your idea out to market. Here’s what to do instead.

1.) Sketch up your idea.

Just get it down on paper to start.

2.) Go quickly and simply.

Don’t spend much time or money on your prototype. A look alike or proof of concept just needs to demonstrate the item’s function. You have to build it so you have something to show people!

Get a rough idea what it will look and feel like. What are the materials, dimensions, shapes and colors? You can use clays to mold a shape to look alike. Are there moving parts or electronics? You can make mockups using cardboard, paper, wood, metal or other materials. You can also glue it up and paint it to make it look realistic. That will help you when you get to step 5.

3.) If it’s too complicated to make a prototype, create both 2-D and 3-D digital rendered drawings.

These rendered drawings let you rotate and animate a part so you can look at it from all angles. If you are not skilled in CAD (computer-aided design) you can get professional graphic designers or prototype designers to do this for you. You’ll send 2D sketches with dimensions and then they’ll turn it into a 3D drawing. I have used online designers at Fiverr for fantastic results at a very modest price.

4.) If it’s too simple to need a prototype, create a good look-alike.

Let’s say your idea is extremely simple: like a new style of a comb with a different material or a rubber ball with a light on the inside. If it’s a simple idea all you may need is a good look alike, a 3-D rendered CAD drawing and a sell sheet. When you describe it, people immediately see what the benefit is. “Gee, that’s so simple. Why didn’t I think of that?” When in doubt, though, create a working prototype.

5.) Get it made.

When it comes to licensing it doesn’t pay to go to a manufacturer for a sample prototype. You can create your prototype by just going to stores and finding materials you can cobble together. One way is to find a technology in the market that is like yours and modify it to fit. Show that the technology exists to produce your product by using products that have already been produced! Your Frankenstein-style prototype may not be perfect or pretty, but it will work.

Other prototypes can be 3D printed, machined, welded, or fabricated from wood.

3D models today are quite easy to make if you have the ability to make a CAD drawing and convert it into an STL file. (If you can’t, someone on Fiverr can do it for you). FDM is the most popular 3D printing technology and the most common technology for people starting to practice 3D printing. 3D printed parts are not that expensive.

Another great place to get your prototypes made is in cooperative workshops like MakerSpace. This type of workplace runs much like a fitness gym, where a modest monthly membership pays for shared access to tech tools, 3D printers, C&C machines, laser cutters, electronics, a woodshop, metal shop, tech shop, crafts, classrooms, fabrics, and more. Similar places have been sprouting up all across the country. This is a real asset to inventors driving innovation, education and cooperation. The workshops are run by member-volunteers who manage and improve the building and equipment. The equipment is loaned or donated from businesses and members. It is privately funded to keep it stocked.

In short: don’t overthink it. Create a simple idea and a “good enough” model. And then move forward by creating a sell sheet you can start showing to companies!

How To Build An Inexpensive Prototype: A Comprehensive Guide (2024)

FAQs

How To Build An Inexpensive Prototype: A Comprehensive Guide? ›

1 Use low-fidelity prototypes

Low-fidelity prototypes are simple and rough representations of your product, such as sketches, wireframes, paper models, or mockups. They are easy and cheap to create and modify, and they can help you communicate your concept, test your assumptions, and gather initial feedback.

What is the cheapest way to prototype? ›

1 Use low-fidelity prototypes

Low-fidelity prototypes are simple and rough representations of your product, such as sketches, wireframes, paper models, or mockups. They are easy and cheap to create and modify, and they can help you communicate your concept, test your assumptions, and gather initial feedback.

What is the cheap material for prototype? ›

Paper and cardboard are economical and accessible prototyping materials, known for their versatility in creating quick and low-cost prototypes. Paper can be easily cut, folded, and glued, while cardboard provides more structural support. Laser cutting and 3D printing on paper-based materials are common techniques.

What is the easiest way to create a prototype? ›

Paper sketches are the simplest type of product prototype, but you can also make a digital prototype. These mockups can help further the design, materialize your product vision and get feedback from the engineering team. Of course, you can make physical prototypes as well.

What are the 4 crucial steps in creating a prototype? ›

While the process will vary depending on your prototype's individual needs, there are some basic steps we take when making a prototype.
  • Sketch out your concept. The absolute first step is to sketch out your concepts. ...
  • Create a virtual model. ...
  • Make your prototype. ...
  • Test and refine your design.

How to make a prototype for free? ›

10 Free Prototyping Tools Shortlist
  1. Figma — For designers who follow the latest trends.
  2. Invision — For great interaction design.
  3. UXPin — For designers who love to code.
  4. Vectr — For fast, low-fidelity prototypes.
  5. MockFlow — For designers who want to speed up the development process.
Jan 31, 2024

Can I make my own prototype? ›

The easiest way to create a virtual prototype is with a pen and paper. Sketch out what the product will look like, including its core features, functionality, and potential materials. You could also use visual prototyping software like Figma or Vectr, though these have steeper learning curves.

What is the simplest type of prototype? ›

Sketches and diagrams

This is perhaps the most basic form of prototyping, but using a paper drawing is still a widely used way to share a concept.

What is better than a prototype? ›

The Main Differences Between Prototyping And Wireframing

A wireframe is low-fidelity that takes less time to create, while a prototype is high-fidelity that is more time consuming. A wireframe is more to convey the 30,000 foot view of the idea of the product.

What prototypes should not be? ›

A perfect prototype also bears the risk that users might perceive it as the finished product and fear to give proper feedback. It also should never include any features that raise expectations that could actually not be fulfilled, like a certain graphic feature.

Who can help me make a prototype? ›

A good starting place to look for help is with a pattern maker or model maker. Pattern or model makers make prototypes that eventually end up as injection molded or cast parts. Sometimes they will take on more complex projects.

How much does it cost to get a prototype made? ›

Prototype Costs: Range from $100 to over $30,000 based on complexity and risk assessment. Prototyping Cost By Stage: Stage 1: Concept Design (Starts at $1,000) – Basic user experience simulations. Stage 2: Design Engineering (Starts at $5,000) – Advanced engineering prototypes.

What is a prototype for dummies? ›

WHAT ARE PROTOTYPES? “A prototype is an early sample, model, or release of a product built to test a concept or process or to act as a thing to be replicated or learned from.

How long does it take to make a prototype? ›

For prototyping that is done mainly via 3D printing, it might take several hours in a day or sometimes spill over into a few days. But we usually spend between 1 to 2 months to build an invention prototype. And this is the standard for most prototyping done.

How do you go from idea to prototype? ›

How Do You Move from an Idea to a Prototype?
  1. Sketch: Try to visualize your ideas.
  2. Prototype: Use foam core, paper, and similar materials to build out your idea.
  3. Communicate: Use your prototype as a way to share your idea to your team or potential customers.
Feb 15, 2017

What should a prototype include? ›

However, here are some common elements that a prototype may include:
  • User Interface (UI):The prototype should include a representation of the user interface, including screens, pages, or panels that users will interact with. ...
  • Functionality:The prototype should demonstrate the core functionalities of the product.
Nov 5, 2020

How much does it cost to create a prototype? ›

Prototype Costs: Range from $100 to over $30,000 based on complexity and risk assessment. Prototyping Cost By Stage: Stage 1: Concept Design (Starts at $1,000) – Basic user experience simulations. Stage 2: Design Engineering (Starts at $5,000) – Advanced engineering prototypes.

What is one way to pay for prototype? ›

What is one way to pay for prototyping? crowd funding . Crowd funding is a way to generate money where a small amount of money is contributed by multiple people. A corporation may be formed if a prototype works.

Why is prototype so expensive? ›

Before proofing, the factory needs to carry out engineering work such as circuit board design and wiring, and formulate corresponding production process and quality control standards. These tasks require professional engineers, so certain engineering design and process development costs are also required.

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